
Helmholtz Innovation Lab FlexiSens
FlexiSens focuses on the development and application of flexible and printable magnetic field sensors based on the Hall effect and magnetoresistive effects. These novel high performance magnetic field sensors developed on ultra-thin flexible substrates have high mechanical adaptability. Flexible and printed sensors can be applied not only to various flat but also curved objects due to their extremely thin and unconventional mechanical properties.
Helmholtz-Zentrum Dresden - Rossendorf e. V.

Melanie Giebel
Technologiemarketing HZDR
Details
FlexiSens
Ongoing
Chemistry, Pharma & BioTech
Energy
Health & Medicine
Industry
01/2020
Problem


Magnetic field sensors detect, measure and control any kind of movement: Translation, rotation, vibration, distancing. They are fast, durable and very reliable. Conventionally, sensors are rigid. Our technology allows the design and manufacture of flexible and printed sensors. Moreover, the sensitivity to the magnetic fields can be adjusted individually. With our technology, various flexible substrates such as ultra-thin polymer films and conventional flexible printed circuit boards can be functionally equipped as magnetic field sensors.
Objective and Approach


Our flexible sensors are located on polymer substrates with thicknesses from 1 µm to 100 µm. They can be processed on a sample area of up to 12" wafer size. The sensor layout can be fully configured for the specific application. In addition, the sensors are mechanically bendable to below 1 mm bend radii with stable electrical properties despite mechanical deformations. The sensors are individually adjustable with respect to their sensitivity to magnetic fields in the range of 1 micro Tesla (µT) to 200 mT and operate in the temperature range of -40 to 165 °C relevant for the automotive industry.
Results and Values


The flexible magnetic field sensors are an excellent solution for the industry for real-time monitoring of electrical machines and drives: - Electromobility (electric vehicles, electric bicycles, wind turbines). - High precision tools - Magnetic bearing systems Control and monitoring of robots: - Industrial robots - Mechanical soft robots - Control of soft actuators In consumer electronics, GMR sensors are suitable for installation as interactive entertainment and consumer electronics: - Contactless switches - Portable electronics - Virtual and augmented reality - Smart textiles - Smart home applications: Building Security We offer industry and research partners: - Sales of flexible magnetic field sensors (customized sensor design). Furthermore we offer as services: - Large area optical lithography and depositions - Structural and magnetic characterization In addition, we are interested in joint further development within the framework of research and validation projects as well as contract research. In this context, licensing of the technology is also possible.
Documents
OnePager FlexiSens